Modular Clean Rooms
Airtech’s Modular Clean Room Systems interface with floors, ceilings, and mechanical components to provide an ultra-clean environment with effective control of airflow, pressure, temperature, humidity and filtration.
They can be customized to match specific requirements and provide a cost-effective alternative to conventional construction without compromising on quality, durability or efficiency. Modular Clean Rooms also utilize a flexible design that allows for fast and easy installation in a system that can be expanded or relocated as need be.
Advantages of Airtech Modular Clean Rooms:
- cGMP certified Clean Room design
- Full compatibility with chemicals used for cleaning and sanitizing
- Easy Clean Room installation
- State-of-the-art Clean Room technology
- Flush surfaces everywhere
- Scratch-resistant materials
- Easy to modify during wall installation
- Wall system suitable for ISO 5 (class 100) to ISO 8 (Class 100,000)
Wall Partition System [Progressive / Non-Progressive Type]
Airtech’s modular wall panels are made of Double Skin Panels of PCGI (Pre-coated or Powder Coated Gl) with inner & outer skin of 0.6 to 0.8 mm as standard thickness. The wall panels are of 1200mm, 1000mm & 900mm as standard width. Panel thickness varies from 50mm / 60mm / 80mm / 100mm with provision for PVC conduits for electrical cables. Panels of 80mm/100mm are specially designed to carry return Air Ducts / Built in Risers. Panel height can be adjusted to 5000mm with provision for stackable panels.
Modular Ceiling Panels
Airtech’s modular ceiling panels are made up of 50mm / 60mm thickness depending upon the type of application. Ceiling panels are mounted with specially designed suspension members and linkages for every application. Walkable & Non-Walkable ceiling panels are made as per the client’s requirement with specially designed stiffening systems for walkable load bearing ceilings.
Clean Room Finishes
Airtech provides premium hygienic flooring solutions that are vital for achieving high quality production process and to withstand the severe cleaning regiments typical in pharmaceutical manufacturing.
- Epoxy Flooring
- PU Flooring
- PVC Vinyl Flooring
All the internal & external corners of modular wall panel systems are coved with aluminium covings having special Male & Female profiles with locking system and are fixed from wall panel to floor, ceiling panel to wall panel and wall to wall panel.
Modular Clean Room Doors
Airtech’s Clean Room doors are manufactured from galvanized/stainless steel sheets with lock formed edges. Insulated and bonded with polyurethane foam, honeycomb paper or mineral wool forming a rigid flush fitting with innovative flush double glazed finished in pure polyester powder coating of 60-80 microns forming a smooth surface finish.
Standard Door Specifications:
Type – Single/Double Leaf
Leaf Thickness – 44 mm (or as per specific requirement)
Leaf & Frame – Galvanized Steel, Stainless Steel
Door Leaf – 44 mm thick, Shutter standard sheet thickness 0.6 mm to 0.8 mm thick or as per specific requirement.
Door Frame – Extruded Aluminium powder coated profile frame/ GI powder coated frame/ SS 304 frame.
Infill – PUF/Rockwool/Honeycomb
Reinforcements – At hinges, door closer and lock case fitments
Finish – Doors are coated with either pure polyester or epoxy polyester powder achieving a coating thickness of 60-80 microns. (Powder coating available in standard RAL colours)
Glazing – 5-6 mm thick toughened glass/float glass
Ironmongery – SS Ball Bearing hinges, Latch Lock, Dead Lock, Door Closer, D Handle, Push Plates, Kick Plates, Automatic Bottom Drop Seal, Panic Bar for emergency doors, etc
Door opening – Left or right as needed
Construction can be tailored to meet specific requirements.